Our Vintage Trailer Roof was Leaking

Finding leaks in your vintage trailer is normal. But water intrusion is enemy number one for trailers, so addressing them should be at the top of your trailer project list. We assumed Roamie, our โ€˜73 Avion, had them when we bought her. She was in pretty great shape, but trailers require maintenance, and we knew she sat unused for a while. It was only a (short) matter of time before we would find those leaks.

When we pulled up the carpet, we found iron plates concealing the soft spot at the door. (Insert face palm here.) A following rainstorm confirmed we still had a leak at the entry.

Then we happened to notice light water on the wall under the kitchen sink as the A/C was running (condensation was making its way into the trailer).

We were able to quickly track down the A/C condensation leak, but the leak at the door was challenging, so we decided to seal the entire trailer top down. This would help us knock out any leaks we hadnโ€™t found, yet, too.

So we started at the top – sealing the roof first. (Follow-up projects will be sealing the aluminum side panel seams, beltline seams, window frames, and reglazing the old aluminum frame Hehr windows.)

Starting the Roof Project

We had some layers of Kool Seal to scrape off before we could clean and prep the roof for sealing. It was admittedly a pain. The total project took about 2 weeks (working 2-3 hours most days) to carefully scrape, clean, and seal. We also replaced the A/C gasket to finish off the project (and cleaned out the crazy number of old mud daubersโ€™ nests in the A/C). We spent a couple of hours each day working together. Fortunately, we enjoy each otherโ€™s company. ๐Ÿ˜†

Below is the list of steps we followed to seal the roof. We also made a video detailing a step-by-step walk-through of our process. Video at bottom of post along with complete list of all products used in our process.

Sealing your aluminum travel trailer with Eternabond tape:

1. Remove old sealant

You can watch our video below for the process and tools we used.

target="_blank" rel="noreferrer noopener">here for that walk through video.

And that’s all folks! Two weeks of hanging out on the roof of our trailer! We did this project in July in Texas, and we would like to strongly encourage you to NOT do it during the summer. ๐Ÿ˜‚

Click the video to see all the steps for yourself! ๐Ÿ‘‡
We hope you found this helpful! If you did, we’d LOVE to have you subscribe to our YouTube channel.

Complete roof sealing project materials list below!



MATERIALS NEEDED TO SEAL TRAILER ROOF

Scrape and clean roof (if needed):

  • Warrior 1500 Watt 11 Amp Dual Temperature Heat Gun – Harbor Freight
  • Nonmarring Scraper Set, 4 Pc. (used 3 sets on our 25โ€™ trailer) – Harbor Freight
  • Mechanic’s Shop Towels 14 in. x 13 in., 50 Pk. (had on hand) – Harbor Freight
  • Mineral Spirits – local hardware store

Replace aluminum rivets (if needed):

Clean and seal roof with Eternabond tape:

  • Denatured Alcohol (with shop rags) – local hardware store
  • Scissors (may get ruined with adhesive) – Harbor Freight has 5 pc set $7
  • Eternabond tape 2โ€ x 50โ€™ (required 2 rolls to complete 25โ€™ trailer with leftover)
  • Eternabond roller (VERY highly recommend)

Let us know in the comments if you have any questions!
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